PACT
Textile Lamination

Water-Based Textile Laminating Adhesives

Water-based laminating adhesives join fabric to fabric, fabric to foam and fabric to film or membrane. The finished laminate may have to wash, flex, breathe or stay soft, and those requirements — not the adhesive name — decide the chemistry, the coating method and the coat weight.

An application we assess on request. Share your substrates, process and target requirements and we will confirm suitability, available documentation and sourcing feasibility — no stock grade is listed yet.

Discuss Your Application
Fabric, foam and film layers laminated together, with a tub of dispersion and a coating blade

What Is Being Laminated

ConstructionTypical usesWhat matters most
Fabric to fabricBonded fabrics, linings, interliningsHandfeel and wash resistance
Fabric to foamUpholstery covers, automotive trim, footwear liningsPeel after flexing, heat resistance, odour
Fabric to film or membraneWaterproof-breathable apparel and outdoor goodsBreathability — a continuous adhesive film blocks vapour, so the adhesive goes on in dots or a pattern
Nonwoven to fabric or filmHygiene, filtration, technical textilesCoat weight control on light, open materials

PU and Acrylic Dispersions

Polyurethane dispersions are the usual choice where the laminate must flex and wash repeatedly. They are commonly used with a crosslinker, which improves wash and heat resistance but shortens pot life and needs full cure before the laminate is tested.

Acrylic dispersions cost less and give soft, light-stable bonds, and suit laminates with lighter wash demands. Many laminators run both, chosen per product. See our acrylic adhesives page for acrylic lamination more generally.

Laminating Adhesive, Coating Resin and Backing Compound Are Different Products

  • —Laminating adhesive joins two finished layers.
  • —Coating resin is a functional coating on one fabric — waterproofing, abrasion resistance, a leather-look surface — with nothing bonded to it.
  • —Backing compound, often filled SBR or acrylic latex, locks fibres into carpet and nonwoven backings during manufacture. It is unrelated to the adhesive that installs carpet, covered on our flooring adhesives page.

Coating and Laminating

Knife and roller coating lay continuous films; gravure rollers print dots for breathable or soft laminates; foamed adhesive spreads a low coat weight evenly on open fabrics; spray suits foam. In wet lamination the second layer meets the adhesive before drying, which suits porous materials that let the water escape. In dry lamination the adhesive is dried first and the layers are joined under heat and pressure, which suits films and membranes. Crosslinked systems then need their full cure before wash or peel testing means anything.

End-Use Tests to State

  • —Washing or dry cleaning: method, temperature and number of cycles, and whether peel is measured before and after.
  • —Breathability and waterproofing: the vapour transmission and hydrostatic head methods your customer uses.
  • —Automotive trim: heat ageing, fogging and interior flammability requirements such as FMVSS 302 — see our automotive interior page.
  • —Handfeel: how the finished laminate is judged, and against which reference sample.

When Hot-Melt Films or Reactive PUR Are Used Instead

Hot-melt adhesive films, webs and powders, and reactive PUR hot melts, laminate textiles without water to dry off, which saves oven capacity and suits some wash-resistant constructions. They need heated equipment and are a different purchase. We do not list them; mention them in your enquiry if your line could use one.

What to Tell Us

ParameterWhy it mattersWhat to tell us
Both materialsFibre, weave, finish and any film or membrane decide wetting and adhesion.Material, weight, finishes such as water repellents
Coating methodKnife, roller, gravure dot, foam coating and spray need different viscosities and solids.Machine and head type
Wet or dry laminationWet lamination joins before drying; dry lamination dries first and joins under heat and pressure.Your process order
Drying and curingCrosslinked adhesives reach wash resistance only after full cure.Oven length, temperature, line speed
Target coat weightToo much stiffens the laminate and blocks breathability; too little fails peel.Dry coat weight if known
End-use testsWash, dry-clean, breathability, heat and flammability tests each point to a different formulation.The standards your customer names

Frequently Asked Questions

How do I keep a membrane laminate breathable?
Apply the adhesive discontinuously — gravure dots, a printed pattern or a fine web — so most of the membrane stays open. A continuous adhesive film, however thin, blocks much of the vapour transmission. Coat weight and dot pattern are tuned together against the breathability test your customer uses.
Can a water-based laminating adhesive survive washing?
Crosslinked water-based PU dispersions are used in wash-resistant laminates, but only once fully cured, and only against the wash programme they were qualified on. Tell us the method, temperature and number of cycles.
Why does the laminate feel stiff?
Usually too much adhesive, a continuous rather than dotted coat, or a chemistry that dries harder than the fabric. Reducing coat weight or changing to a softer polymer usually helps; test handfeel on the finished laminate.
Is a carpet backing compound the same as a laminating adhesive?
No. Backing compounds, often SBR or acrylic latex heavily filled with minerals, lock tufts and fibres into carpet or nonwoven backings during manufacture. Laminating adhesives join two finished layers. The adhesive used to install carpet on a floor is a third product again.
Do you supply hot-melt films or PUR for lamination?
We do not list them. They are real alternatives — no drying oven, no water to remove — and if your process could use one, say so in your enquiry and we will tell you whether we can help.

Sources

  1. Covestro, Wet bonding with water-based PU and polychloroprene
  2. Bostik, Specialty hot melts — films, webs and powders

These references describe the technology in general. Performance figures from other manufacturers apply to their products, not to PACT grades, and a citation does not imply endorsement. Content reviewed September 14, 2026.

Related guidance for laminators

Share Your Materials and Process

Share the materials you need to bond or coat, your application process and any target specification. We will review the request and confirm sourcing feasibility, available documentation and next steps.