PACT

Technical reference

Adhesive Base Polymers Explained

The polymer families in our range, what each one is genuinely good and bad at, how the carrier — solvent, water or none — is a separate choice, and why the highest peel strength on a datasheet is often the wrong thing to select on.

Last updated: 2026-09-15

The polymer sets the ceiling

Everything else in the tin can be adjusted. The base polymer cannot.Solids content, viscosity, open time and tackifier are all dials a formulator turns within a family — heat resistance, chemical resistance and durability are decided the moment the family is chosen.

Which is why "what is the base polymer" is the first question worth asking about any adhesive, and why a supplier who cannot answer it immediately is reading a label rather than describing a product they made.

Chloroprene rubber

CR / neoprene

A synthetic rubber polymerised from chloroprene. The chlorine in the backbone is what gives it heat and chemical resistance that hydrocarbon rubbers do not have.

Chosen for

Heat resistance — it holds to +120°C where SBS gives up around +70°C — together with good resistance to oils and solvents.

Catches people out

Costs more than SBS for the same bond on an undemanding joint, and the solvent-borne form is a Class 3 flammable liquid with everything that implies for shipping.

Right answer when: The bond will see heat, oil or weather, or the assembly has to last decades — furniture laminate, automotive interior, footwear.

Shipping status: Solvent-borne: UN 1133, Class 3

In our range: Neoprene contact adhesive · Neoprene shoe adhesive · Water-based contact adhesive (polychloroprene in water)

Styrene-butadiene-styrene

SBS

A thermoplastic block copolymer — rubbery butadiene segments anchored by rigid styrene domains, which is why it behaves like a rubber but softens with heat.

Chosen for

Price. It delivers a serviceable bond at a lower price than chloroprene, with a longer open time that helps on large panels.

Catches people out

Heat. Those styrene domains soften, so the bond loses strength well below where a chloroprene bond does. It is the wrong choice anywhere near a heat source.

Right answer when: Interior, room-temperature work where cost matters and heat does not — furniture veneer, upholstery, packaging, general assembly.

Shipping status: Solvent-borne: UN 1133, Class 3

In our range: SBS contact adhesive · Upholstery spray adhesive

Polyurethane

PU

Formed by reacting a polyol with an isocyanate. The chemistry is tunable across a very wide range, which is why PU turns up as a shoe cement, a sealant and an expanding foam.

Chosen for

Peel strength and flexibility. Our PU shoe adhesive has the highest specified peel in the range, and PU bond lines stay flexible — flex durability is still confirmed by the brand's own test.

Catches people out

Heat resistance is lower than chloroprene despite the higher peel — the two properties are not the same thing, and assuming they move together is a common and expensive error.

Right answer when: The bond flexes repeatedly, or peel is the governing property — sole attach, flexible substrates, gap filling in the foam form.

Shipping status: Solvent-borne: UN 1133, Class 3. Aerosol foam: UN 1950

In our range: PU shoe adhesive · One-component PU foam · Water-based PU shoe adhesives (assessed on request)

Silicone

PDMS

Polydimethylsiloxane — a silicon-oxygen backbone rather than a carbon one, which is the reason it behaves nothing like the organic polymers above.

Chosen for

It does not care about UV, weather or temperature. Twenty years outdoors and a −40°C to +150°C service range are ordinary for it, not exceptional.

Catches people out

It cannot be painted, has poor abrasion resistance, and nothing sticks to cured silicone — including more silicone. It seals joints; it is not a structural adhesive.

Right answer when: The joint is outside, wet, hot, or moves — glazing, façades, sanitary work, expansion joints.

Shipping status: Not dangerous goods

In our range: Neutral cure silicone sealant · Acetoxy cure silicone sealant

Polymer and carrier are separate choices

"Water-based" is not a polymer family. It describes the carrier: the same chloroprene or polyurethane can be dissolved in solvent, dispersed in water, or supplied with no carrier at all as a reactive or hot-melt product. The polymer still sets heat, chemical and flex behaviour; the carrier decides VOC content, drying, flammability and shipping.

A water carrier clears VOC content limits that solvent-borne products cannot, and is usually not a flammable liquid. It dries by evaporating water — slower than solvent, and much slower when it is cold or humid — and a dispersion that freezes breaks irreversibly.

PolymerSolvent-borneWater-borneNo carrier (reactive / hot melt / sealant)Typical uses
Chloroprene (CR)Listed — contact and shoe adhesiveListed — water-based contact adhesive—HPL and laminate, footwear, leather, foam
SBS and synthetic rubberListed — SBS contact, upholstery and foam spray adhesive—Hot melt — not in our catalogueCost-sensitive interior bonding, upholstery, carton sealing (hot melt)
Polyurethane (PU)Listed — PU shoe adhesiveAssessed on request — footwear, textile laminationListed — one-component PU foam; reactive hot melt not in our catalogueSole attaching, lamination, gap filling
AcrylicNot in our catalogueAssessed on request — labels, tapes, protective film, flooring—Pressure-sensitive adhesives, resilient flooring
PVAc and VAE—Assessed on request — wood, paper and packaging—Wood assembly and veneering, cartons, paper converting
Silicone——Listed — neutral and acetoxy sealantGlazing, façade and sanitary joints

"Listed" is a catalogue grade. "Assessed on request" means we review the application and sourcing before quoting — see water-based options by application.

The families side by side, on our own products

Published figures from the grades we manufacture, so the comparison is between real products rather than between textbook polymers.

ProductBase polymerSolidsService rangePeel
Neoprene Contact AdhesiveChloroprene Rubber (CR / Neoprene)20-25%-20°C to +120°C≥3.0 N/mm (wood-to-laminate)
SBS Contact AdhesiveStyrene-Butadiene-Styrene (SBS)18-22%-10°C to +70°C≥2.0 N/mm (wood-to-laminate)
Water-Based Contact AdhesivePolychloroprene dispersion / Acrylic blend45-55%-10°C to +80°C≥2.5 N/mm (wood-to-laminate)
PU Shoe AdhesivePolyurethane (PU)18-22% (one-component) / 70-80% (two-component)-30°C to +60°C≥4.0 N/mm (rubber-to-EVA)
Neoprene Shoe AdhesiveChloroprene Rubber (CR / Neoprene)20-25%-20°C to +90°C≥2.5 N/mm (leather-to-rubber)
Upholstery Spray AdhesiveSBS / Synthetic rubber blend35-45%-10°C to +70°C≥1.5 N/mm (foam-to-fabric)
Foam Spray AdhesiveSBS / CR blend30-40%-20°C to +80°C≥1.2 N/mm (foam-to-foam)
Neutral Silicone Sealant100% Silicone—-40°C to +150°C—
Acetoxy Silicone Sealant100% Silicone———

The highest number is often the wrong selection

Read the table above across two rows and the trap is visible in our own product line:

PU shoe adhesive

Peel ≥4.0 N/mm — the highest in the range

Heat +60°C — the lowest in the range

Neoprene contact adhesive

Peel ≥3.0 N/mm

Heat +120°C — twice the PU figure

A buyer comparing on peel alone picks the PU and puts it somewhere that reaches 90°C. The bond passes every test on the bench and fails in the first hot season.

Peel strength measures resistance to being pulled apart, at room temperature, on a clean substrate, when new. Select against the condition that will actually govern in service — heat, flex, chemical exposure, UV, humidity — and treat peel as one input rather than the score. Which condition governs is usually obvious once someone asks, and almost never stated in an enquiry.

What you are actually buying: solids content

Solids content is the share of the product that stays behind once the carrier has evaporated — the part that becomes the bond. The spread across the families is larger than most buyers expect:

  • —Solvent-borne contact adhesive: 18-25%. Roughly three quarters of what you pay freight on evaporates.
  • —Water-based: 45-55%. Higher solids, but the carrier is water — which is why shipping it long distances is poor economics.
  • —Two-component PU: 70-80%.
  • —Silicone sealant: effectively 100%. Nothing evaporates; the whole cartridge stays in the joint.

Two consequences worth acting on. Compare quotations on price per kilogram of solids, not per kilogram of product — a cheaper drum at 18% solids can be more expensive per bond than a dearer one at 25%. And read a high solids figure as a freight advantage as well as a coverage one, particularly on the longer routes.

Frequently asked questions

What is the base polymer in an adhesive?
It is the polymer that actually forms the bond — everything else in the tin (solvent or water, tackifying resin, filler, stabiliser) either carries it, sticks it down faster or makes it cheaper. The base polymer sets the ceiling on heat resistance, chemical resistance, flexibility and durability, so it is the first thing to establish about a product and the last thing a supplier can change without telling you.
Which adhesive polymer has the best heat resistance?
Of the families we formulate with, silicone by a wide margin — −40°C to +150°C as standard, and higher in specialist grades. Among the organic polymers, chloroprene rubber leads at around +120°C, with polyurethane and SBS well below it. If heat is your governing condition, that ordering matters more than peel strength, price or anything else on the datasheet.
Is a higher peel strength always a better adhesive?
No, and assuming so is one of the more expensive mistakes in adhesive selection. Our PU shoe adhesive has the highest peel in the range at ≥4.0 N/mm and the lowest heat resistance at +60°C; our neoprene contact adhesive peels at ≥3.0 N/mm and holds to +120°C. Peel measures resistance to being pulled apart at room temperature. It says nothing about what happens at 90°C, after two years of UV, or through fifty thousand flex cycles. Select against the condition that will actually govern, not against the largest number.
Why do solvent-based adhesives have such low solids content?
Because most of what is in the tin is solvent. A solvent-borne contact adhesive runs 18-25% solids, meaning roughly three quarters of the weight evaporates and does not end up in the bond. Water-based grades run higher at 45-55%, and silicone is effectively 100%. This matters commercially in two ways: compare price per kilogram of solids rather than per kilogram of product, and remember that freight on a low-solids product is largely freight on carrier that will evaporate.
Can you change the base polymer in a product to suit my application?
Changing the base polymer is not an adjustment, it is a different product — and if an existing grade in another family already suits the application, that is faster, cheaper and lower risk than developing one. What we do adjust within a family is solids content, viscosity, open time, tackifier system and solvent system. Tell us the substrate pair and the governing condition and we will say whether you need a different grade, a modified one, or a genuinely new formulation.
Which polymers are classed as dangerous goods?
It is the carrier rather than the polymer that decides. Any solvent-borne adhesive — chloroprene, SBS or polyurethane — has a flash point below 0°C and ships as UN 1133, Class 3 flammable liquid. Aerosols ship as UN 1950 regardless of what is inside them. Water-based dispersions and silicone sealants are not dangerous goods, which is often the deciding factor for a buyer whose port or warehouse cannot handle Class 3.

Choosing within and between families

Not sure which family your job needs?

Send the substrate pair and the condition that will govern in service — heat, flex, chemical exposure or weather. That is enough to narrow it to one family, usually without a sample.