PACT
Shoe Adhesive

PU Shoe Adhesive

High-performance polyurethane (PU) adhesive specifically formulated for footwear manufacturing. Delivers superior flex resistance, heat resistance, and bond durability for sole-to-upper bonding.

PACT PU shoe adhesive in a 15 litre steel pail for sole bonding

Polyurethane (PU) shoe adhesive is the gold standard for permanent sole bonding in modern footwear manufacturing. The adhesive is based on hydroxyl-terminated polyester or polyether polyurethane prepolymers that, when combined with a crosslinker (isocyanate hardener in two-component systems) or exposed to atmospheric moisture (one-component systems), form a dense, cross-linked polymer network. This chemical cross-linking is what gives PU shoe adhesive its defining characteristics: exceptional peel strength, outstanding flex fatigue resistance, and durable performance under repeated mechanical stress.

The heat reactivation process is central to PU shoe adhesive application on production lines. After both mating surfaces are coated with adhesive and allowed to dry, the adhesive film is reactivated by passing the components through an infrared or hot-air oven at 65-75 degrees Celsius. This reactivation step melts the crystalline structure of the PU film, restoring its tackiness and allowing the sole and upper to be pressed together under pressure. Once the bond has cured, compare bond-strength results obtained under the same method and conditioning — EN 1392, for example, specifies how the bond strength of footwear adhesive joints is tested — and ask for the report for the proposed grade, substrate pair and surface preparation. Flexing durability requires its own defined test and result, usually set by the brand's protocol.

Our PU shoe adhesive is offered in both one-component and two-component configurations. One-component PU adhesive provides simplicity and ease of use: it requires no mixing and cures with ambient moisture over 24-48 hours. Two-component PU adhesive (base resin plus isocyanate hardener) delivers higher cross-link density, faster cure times of 4-8 hours, and superior heat and chemical resistance. Two-component systems are preferred by large-scale factories producing 5,000 or more pairs per day, where faster throughput and maximum bond reliability justify the additional process step of mixing.

Key Features

  • Peel strength specified at ≥4.0 N/mm on rubber-to-EVA — ask for the report on your own substrate pair
  • Flexible bond line for sole attaching — flex durability is confirmed against the brand's own test protocol
  • Heat resistance up to 60°C — suitable for hot-climate footwear
  • Excellent adhesion to EVA, rubber, PU, TPR, leather, and synthetic materials
  • Available in one-component and two-component systems
  • Fast heat reactivation at 65-75°C for efficient production line throughput

Technical Specifications

ParameterValue
Base PolymerPolyurethane (PU)
Solid Content18-22% (one-component) / 70-80% (two-component)
Viscosity2,000-4,000 mPa·s
Density1.05-1.15 g/cm³
Bond Strength (Peel)≥4.0 N/mm (rubber-to-EVA)
Heat Resistance-30°C to +60°C
Reactivation Temperature65-75°C
Open Time5-15 minutes
Full Cure24-48 hours (one-component) / 4-8 hours (two-component)
ColorClear / Light yellow
Shelf Life9-12 months (sealed, 5-30°C)
Packaging1L, 3L, 15L tin cans; 200L drums

Indicative values for the series. Figures move with the grade, the substrate pair, coat weight and cure conditions, so treat them as a basis for comparison rather than a specification — the technical data sheet for the grade you are supplied states the values that apply to it, and the conditions they were measured under.

Applications

  • Athletic and sports shoe manufacturing — sole-to-upper bonding
  • Casual and dress shoe assembly — lasting and sole attachment
  • Safety and work boot production — heavy-duty sole bonding
  • Sandal manufacturing — strap-to-sole and platform bonding
  • Shoe repair — professional resoling and rebonding

See our footwear industry solutions: Footwear & Leather.

Matching Sole and Upper Materials

PU adhesive bonds most sole and upper materials used in footwear, but not straight out of the can. What changes from one material to the next is the preparation — and a sole that separates is far more often a preparation problem than an adhesive one.

Sole materials

SoleUsual preparationWatch for
Vulcanised rubberBuffing, then halogenation or a rubber primerTreated soles have a working window before they must be bonded
TR / TPRHalogenation or a primer matched to the compoundCompounds vary between sole suppliers; re-test when the supplier changes
EVA / PhylonA primer matched to EVAA rubber primer on EVA is a common cause of separation
PU soleCleaning to remove mould release; sometimes a primerRelease agent left on the sole is the usual failure
PVCA primer suited to plasticised PVCPlasticiser migrating from the sole can soften the bond over time

Upper materials

UpperUsual preparationWatch for
Genuine leatherRoughing the lasting margin through the finishRoughing too shallow leaves the adhesive on the finish, not the leather
PU and PVC synthetic leatherLight roughing and a primer matched to the coatingCoatings differ by supplier; a clean peel from the upper points to the primer
Textile and meshControlled coat weight; sometimes a sealing coatStrike-through and adhesive soaking in, starving the bond line

The same adhesive can serve a rubber sole and an EVA sole in one factory, but the preparation cannot be shared — treat each sole and upper pairing as its own qualification, and re-test when a material supplier changes.

How cleaners, halogenation agents, primers and hardeners differ is set out in our shoe adhesive guide, along with how to read a separated sole. For the water-based route, see water-based PU shoe adhesives. Because the preparation is part of the bond, ask for a sample as a system rather than a tin — the adhesive, the preparation it was tested with and the process to reproduce.

Available Packaging

PU shoe adhesive is supplied in 1L, 3L, and 15L tin cans, and 200L drums for bulk factory consumption. Two-component systems include separately packaged hardener in appropriate ratios. All containers feature moisture-barrier seals critical for maintaining shelf life of moisture-sensitive PU formulations. Private label and OEM packaging services are available.

Certifications & Compliance

ISO 9001REACHSGS

Quick Specs

Base Polymer
Polyurethane (PU)
Peel Strength
≥4.0 N/mm (rubber-to-EVA)
Heat Resistance
-30°C to +60°C
Reactivation Temp
65-75°C
Open Time
5-15 minutes

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Request pricing, samples, or technical data sheets for PU Shoe Adhesive.

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Water-based option

The closest water-based counterpart

A water-based PU dispersion is the nearest equivalent to a solvent-borne PU shoe adhesive — the same polymer family, carried in water instead. That makes it the shortest switch in footwear, not a painless one.

Drying and heat activation change
The dispersion has to lose its water before activation, so oven length, line speed and the press step are what get re-set, more than the bond chemistry itself.
Re-test what the brand tests
Flex life, heat resistance and hydrolysis resistance are re-run on your own uppers and soles. A datasheet figure from either carrier does not settle a brand’s method.
Compliance is documented per product
If the move is driven by an RSL or the ZDHC MRSL, every chemical on the line needs its own declaration — adhesive, hardener, primer and cleaner.

Frequently Asked Questions

Why is PU adhesive preferred for shoe sole bonding?
PU adhesive is the industry standard for sole bonding because it combines high peel strength, a flexible bond line and heat resistance after reactivation — the properties a permanent shoe bond needs to survive daily wear. Each is tested separately: bond strength to a defined method such as EN 1392, and flex durability to the brand's own protocol, so ask for both results on your own materials.
What is the difference between one-component and two-component PU shoe adhesive?
One-component PU shoe adhesive is ready to use, cures with moisture, and is suitable for most production lines. Two-component PU adhesive (base + hardener) provides higher bond strength and faster cure but requires mixing before use. Two-component is preferred for high-volume factories requiring maximum throughput.
Does PU shoe adhesive require primer?
Primer is recommended for difficult substrates like EVA, TPR, and certain rubbers to improve adhesion. For leather and PU substrates, adhesive can often be applied directly after surface cleaning. Our shoe adhesive primer system includes specific formulations for EVA, rubber, and PU materials.
What is the production process for PU shoe adhesive application?
The standard process is: 1) Surface preparation (cleaning, roughening), 2) Primer application if needed (dry 10-15 min), 3) Adhesive coating on both surfaces, 4) Open time drying (5-15 min), 5) Heat reactivation at 65-75°C, 6) Press bonding at 3-5 kg/cm² for 10-15 seconds, 7) Cool setting for 24 hours before packing.

Related grades and process guidance

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